Quality System and Lean Systems Implementations
Capjem has assembled a team of the most knowledgeable quality, engineering, and lean experts to provide you with an unparalleled manufacturing consulting experience. If you are looking to improve your engineering performance, implement a money saving lean program, establish/modify your quality system, or just need some advice, Capjem is the answer. No matter your quality or engineering need, our experts possess a multitude of international experience. Capjem’s team has done unimaginable positive transformations of manufacturing equipment, process lines and quality systems. Capjem is here to provide you with effective tools to achieve your organization's quality, lean, and engineering goals.
Listed below are a few of the quality services offered by Capjem:
ISO Audits, Certifications, and Consulting
ISO 9000/9001 - 14000/14001 – 22000
Quality System Establishment, Implementations and Consulting
Benchmarking, SOP development, GAP Analysis
Aerospace Audits, Certifications, and Consulting
AS9100
Food Processing Audits, Certifications, and Consulting
SQF – BRC – FSSC 22000 - ISO 22000 - HACCP - GlobalGAP - AIB
Environmental Audits, Certifications, and Consulting
ISO 14000/14001
Quality Variance and Defect Management
5 Whys - FEMA - HACCP - Fishbone Diagrams – Non-Conformance Determinations – Corrective Action Establishment
Lean Concept Implementations
Program development, auditing, and training
- 5S - Six Sigma - Kaizen - Cellular Manufacturing
- Lean: Manufacturing - Safety - Sanitation - Workplace Organization
Equipment Engineering and Design
- Process and Equipment Design
- Throughput and Efficiency Enhancements
- Product design, analysis and start-up
- Profile design
- Tool, die, and mold engineering
- Line Productivity Audits
- Process Equipment and Line re-engineering
Quality Achievements
- Developed and implemented lean sanitation standards for multiple US food processing facilities which increased facility utilization to 80% and reduced sanitation costs by 35%
- Assisted numerous organizations throughout the US in achieving ISO certifications
- Granted world's first Boeing Total Plant Quality Supplier certification
- Implemented laboratory audit procedures reducing product rework by 18%
- Established Laboratory audit procedures for the USDA
- Implemented a scrap reduction initiative and engineered a process to reuse remaining scrap
- Engineered and developed a prescription accurate process for the machining of parts for plastic extrusion machines
- Significant international experience in the development and management of plastic processes including in-line punching, trimming and sawing
- Engineered and installed automatic material feeding system for raw plastic material processing into extrusion machines
- Numerous Lean Manufacturing initiatives to reduce downstream equipment downtime and setup/change over periods
- Developed and implemented color feeding system and hopper dumping system which allowed for quick change out of raw plastic
- Created vacuum system for the removal of water from profiles which enhanced overall facility safety
- Designed and Installed the World’s largest Chrome/DI water recycling system
- Engineered and fabricated downstream stainless steel equipment for extruder lines
- Performed extensive manufacturing activities for:
- McDonnell Douglas
- Raytheon
- Grumman
- U.S. Navy and U.S. Air Force
- Martin/Marietta
